PCB Technology

Advanced constructions, mastered.

Sunrise invests in the equipment and process know-how to manufacture the technologies pushing modern electronics forward — without sacrificing the speed you expect from us.

HDI PCB with glowing copper traces

HDI PCBs

High-Density Interconnect boards with stacked and staggered microvias, fine lines and advanced multilayer configurations. Used in aerospace communication, advanced radar, instrumentation and modern commercial electronics where space is limited.

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Flexible polyimide circuit board

Flex PCBs

Flexible circuits engineered for movement, bending and unique form factors. Used in aerospace harnesses, antennas, wearables and compact devices that must withstand repeated motion, temperature swings and vibration.

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Rigid-flex PCB section

Rigid-Flex PCBs

Hybrid boards combining rigid sections with flexible attachments. Reduce connectors, save weight and improve reliability — frequently chosen for avionics, GPS, military comms and compact commercial devices.

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RF microwave PCB

RF & Microwave

Rogers, Taconic and PTFE-based laminates engineered for controlled impedance and stable performance across high frequencies. For defense radar, satellite, 5G and commercial wireless.

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Heavy copper PCB

Heavy Copper PCBs

Thick copper layers (2 oz to 10 oz+) for high current, high power and extreme thermal or mechanical stress — power electronics, motor controls, industrial and aerospace power distribution.

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Metal core PCB

Metal Core (MCPCB)

Aluminum or copper-core PCBs with thermally conductive dielectric. Superior heat management for LED lighting, power supplies and aerospace components running hard.

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High-speed PCB closeup

High-Speed PCBs

Engineered for high-frequency, high-data-rate signals with minimal degradation. Tight impedance control, low-loss laminates, careful stackup design and via management for DDR, PCIe, 25G/56G/112G channels.

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AI accelerator PCB

AI Accelerator Boards

High-performance PCBs supporting GPU, TPU, NPU, FPGA and ASIC accelerators for AI training and inference — ultra-low-loss laminates, advanced HDI, copper-filled VIPPO and tight power integrity.

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PCB factory floor

Rigid & Multilayer

Up to 50-layer rigid constructions with sequential lamination, tight registration and controlled impedance. Backplanes for telecom, networking and high-end industrial systems.

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Engineering Knowledge Library

The technical references our customers ask for.

Deep dives into the topics that drive PCB performance — from stackup and impedance to via fill and surface finish selection. Written by our engineers, for yours.

PCB Stackups

Signal integrity, power integrity and EMI control through proper layer arrangement.

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Controlled Impedance

Targets, tolerances, modeling and TDR verification for high-speed signals.

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Blind & Buried Vias

Layer-selective interconnects for HDI, fine-pitch BGA and stub-free signals.

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Via Fill Options

Tenting, plugging, copper fill and VIPPO for fine-pitch and thermal designs.

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Surface Finishes

ENIG, ENEPIG, HASL, OSP, hard gold — selecting for solderability and wear.

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Solder Mask

LPI mask, design rules, mask dams, via tenting and color choice.

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High-Speed PCBs

Multi-gigabit boards: low-loss laminates, impedance, EMI and SI testing.

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AI Accelerator PCBs

GPU/TPU/ASIC platforms — bandwidth, power integrity and HDI strategy.

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HDI Construction

Microvias, via-in-pad fill options and 1+N+1 / 2+N+2 / any-layer builds.

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Flex PCBs

Static vs dynamic flex, RA copper, IPC-6013 Type 1–4 and bend radius.

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Rigid-Flex PCBs

Integrated rigid + polyimide flex constructions for 3-D, high-reliability designs.

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Heavy Copper PCBs

3 oz to 10 oz+ copper for high current, thermal and mechanical demands.

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Polyimide Material

High-Tg, high-reliability laminates for harsh thermal environments.

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Rigid PCBs

Multilayer rigid construction, stackup engineering, vias, copper weights and IPC standards.

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Material Characteristics

Dk, Df, Tg, Td, CTE and the rest of the laminate datasheet — what each property means.

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Material Family Comparison

FR-4 vs high-speed vs RF vs polyimide vs metal core — picking the right starting point.

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Our Process

Six steps. Zero surprises.

01

Design Review (DFM)

Free design-for-manufacturability review before production. We catch issues early.

02

Material Selection

Engineering support to pick the right laminate, copper weight and finish for your application.

03

Tooling & Imaging

LDI direct imaging for fine features and precise registration on high-layer-count boards.

04

Drilling & Plating

Mechanical and laser drilling, with controlled-depth and back-drilling capability.

05

Lamination & Etch

Sequential lamination for HDI builds. Tight impedance control through fine-line etching.

06

Test & Inspection

100% electrical test, AOI, X-ray for BGAs, and IPC-A-600 visual inspection on every board.